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1600 Power Beyond Setup

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oliverkid
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PostPosted: Mon Feb 12, 2018 9:12 am    Post subject: 1600 Power Beyond Setup Reply to specific post Reply with quote

Well it only took about 7 months since we put the loader on to get the 1600 set up with power beyond and a loader valve. We have just been running it off the remotes which gets the job done but sucks compared to what a real purpose built loader valve will do. Only crappy part was trying to figure out how to plumb it up since all the power beyond ports are on the left side of the tractor and the valve is on the right. This was the cleanest setup we could come up with. Steel lines from the power beyond ports, around the front of the hydraulic unit, to bulkhead fittings mounted to the rear of the right hand floorboard, then hosed from the bulkheads to the valve. Keeps everything out of the way of your feet and doesn't have a big wad of hoses going all over the place.




 
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Oliver 500 Wa
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PostPosted: Mon Feb 12, 2018 10:25 am    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote

Really nice job on bending those tubes!!
 
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kevinecwi
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PostPosted: Mon Feb 12, 2018 11:24 am    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote

Looks good. Does the loader work faster with the power beyond setup?
 
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rrlund
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PostPosted: Mon Feb 12, 2018 12:31 pm    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote

Wow! You went all out didn't you. Wanna do another one?
 
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Traditional Farmer
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PostPosted: Mon Feb 12, 2018 1:36 pm    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote

I have a 1600 utility I was thinking about hooking up the power beyond.What does each line do and did you have to internally put a plug in the hydraulic unit.
 
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jim_uny
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Joined: 22 Mar 2012
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PostPosted: Mon Feb 12, 2018 5:55 pm    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote

very well done. tidy. functional
 
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oliverkid
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PostPosted: Mon Feb 12, 2018 5:59 pm    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote

The front port is pressure out giving the power beyond, the middle port is the bypass return, and the back port below the hydraulic filter is the tank return. To make the whole circuit work you have to pull the priority valve off the front of the hydraulic unit and remove the 1/2 inch pipe plug that's behind it. You put in a 3/8 pipe plug about 6 or so inches back in that oil gallery between the pressure and bypass return ports to create the power beyond circuit then put the 1/2 inch pipe plug back in.
 
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oliverkid
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PostPosted: Mon Feb 12, 2018 6:01 pm    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote

Ide say it's about half again faster and ten times smoother.
 
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oliverkid
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PostPosted: Mon Feb 12, 2018 6:04 pm    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote

That's on dad. He has his own industrial and mobile hydraulics business so he does stuff like that for a living. Although this is more on the walk
in the park side of things compared to what he's normally working on.
 
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oliverkid
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PostPosted: Mon Feb 12, 2018 6:08 pm    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote

Gonna have to take that one up with dad. Lol He did all the tube work, I just made the hoses and brackets.
 
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Oliver 500 Wa
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PostPosted: Mon Feb 12, 2018 9:37 pm    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote

Is your dad using a powered tube bender or a manual one? I have to bend some metric tubing to plumb a couple auxiliary hydraulic circuits on my excavator. I'm hoping a manual bender can do nice work like you show here. Could run it all in hoses, but sure like the clean look of hard lines.
 
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oliverkid
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PostPosted: Mon Feb 12, 2018 11:18 pm    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote

He has both. A bench mount manual greenlee and a bench mount hydraulic greenlee. He did these on his manual bender which is his
workhorse to begin with.
 
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NYOlivers
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PostPosted: Tue Feb 13, 2018 2:04 pm    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote

That is sharp Looking! Nice job to both of you. What type of tubing is that your father used? I am looking for something to use for the oil cooler lines and Hyd. lines to the front of the 1800 we are re-doing.
 
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Traditional Farmer
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PostPosted: Wed Feb 14, 2018 6:27 am    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote

Trying to learn something,every other Power Beyond set up I've seen just has two lines hooked up I assume pressure and return.So why does yours have 3? thanks
 
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jmcarlic
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Location: Central Iowa

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PostPosted: Wed Feb 14, 2018 7:38 am    Post subject: Re: 1600 Power Beyond Setup Reply to specific post Reply with quote


Some spool valves have a separate "exhaust" or "return" port that goes back to the tank vs its power-beyond port.
 
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