My Meandering Path of 1964 John Deere 4020 Ownership

nlastovi

Member
Location
central Colorado
I’m going to try to keep something of a record here of my journey along the meandering—and occasionally fuel-soaked—path of owning a 1964 John Deere 4020 diesel with loader. I expect that you’ll be able to find some enjoyment in my follies and perhaps someone in the future will be able to learn from my experience.

An elderly gentleman had purchased the tractor about six years earlier with high hopes and every intention of restoring it. As the years drifted by, however, his enthusiasm gradually dwindled to the point of sale. He had invested a fair amount in it, including a new radiator, front tires, seat, starter, batteries, a 12-volt conversion, and assorted other improvements.

When I went to look at it, the tractor would start and run, although it displayed the usual symptoms of a disintegrated governor ring in the injection pump. The lift pump was not working particularly well, either. The rear tires were mismatched, heavily weather-cracked, and slowly leaking air. The steering wheel consisted mainly of random globs of Bakelite clinging determinedly to a rusty steel ring. Several hydraulic lines on the loader were nearly new; many others had apparently been installed during the Eisenhower administration and were now oozing fluid.

We bartered for a while and eventually settled on a number that neither of us was entirely happy with—the traditional sign of a successful negotiation.

Then the fun began.

The steel fuel line from the tank to the lift pump was filled with a substance best described as black goo. Repeated attempts to push a wire through it accomplished nothing. The tank drain and petcock were likewise completely plugged. From this evidence, I concluded that the tank might contain a little dirt.

I installed a new lift pump and connected an auxiliary fuel tank so the tractor could run. The injection pump clearly needed to be rebuilt, so I removed it and sent it to Indiana.

While the pump was away, I tackled a number of other projects. I removed approximately 60 years’ worth of grime, straw, dirt, nests, rust, crud, and dust. I resealed the loader lift cylinders and changed the engine oil and filter. I also changed the hydraulic oil, cleaned the screen, and replaced the filter. I tightened every nut and bolt I could find, replaced several grease fittings, and applied grease everywhere that appeared willing to accept it. I ordered modern-sized rear rims and tires to replace the original 13.6-38’s that were looking rather dismal behind the 11L15s now on the front.

When the rebuilt injection pump returned, I reinstalled it, and the tractor fired right up. I then moved it closer to the shop—not so much as a test drive, but as an important step toward reducing the distance between the tractor and my toolbox.

Next, I decided to replace the petcock and tank drain. Fortunately, my predecessor had thoughtfully filled the tank, so I first had to siphon 33½ gallons of diesel into every available fuel container I owned. By the end, several containers that had never expected to hold diesel were reconsidering their life choices.

Peering into the emptied tank revealed a thick coating of nasty black grime and tar. I successfully engineered a cleaning device and managed to expose something resembling metal in the portions of the tank I could see. That was followed by hot, high-pressure washing.

I installed the new drain and petcock and was delighted to add some fuel. My delight was short-lived. Fuel immediately began raining from the bottom of the tank through a constellation of pinholes that had previously been sealed—and apparently structurally supported—by the sludge I had so proudly removed.

Out came the tank.

After additional cleaning in the shop, the number of visible holes made it clear that a little brazing was not going to accomplish as much as I had hoped. The tank was less a fuel container and more an unusually heavy sieve.

A new nonmetallic tank is now on the way. Installing it will be a joy —and, if experience is any guide, it will undoubtedly reveal the chore after that.

The story will continue as parts keep arriving.
 
The black stuff in fuel tank was probably algae. Yep growing stuff. Luckily you are replacing tank. Be sure you put biocide in new tank as lines are contaminated.
DO NOT REUSE THE OLD DIESEL! Except for brush fire starter.
 
Do as Roger suggests, dump the old diesel! The old diesel must have been BIO-DIESEL. That stuff grows algae if it sits any length of time. Do not use Bio-Diesel if your tractor is going to sit any length of time! Bio-Diesel is fill and use all of it up? Plus do use of a biocide..
 
Do as Roger suggests, dump the old diesel! The old diesel must have been BIO-DIESEL. That stuff grows algae if it sits any length of time. Do not use Bio-Diesel if your tractor is going to sit any length of time! Bio-Diesel is fill and use all of it up? Plus do use of a biocide..
Agreed - What some call diesel algae—more commonly known as "diesel bug"—is a dark, slimy biomass of bacteria, mold, and/or fungus that grows in fuel tanks wherever diesel meets water. It is not algae. Bio-diesel can make the existence a bit more prevalent because it is a more hydrophilic.
 
I’m going to try to keep something of a record here of my journey along the meandering—and occasionally fuel-soaked—path of owning a 1964 John Deere 4020 diesel with loader. I expect that you’ll be able to find some enjoyment in my follies and perhaps someone in the future will be able to learn from my experience.

An elderly gentleman had purchased the tractor about six years earlier with high hopes and every intention of restoring it. As the years drifted by, however, his enthusiasm gradually dwindled to the point of sale. He had invested a fair amount in it, including a new radiator, front tires, seat, starter, batteries, a 12-volt conversion, and assorted other improvements.

When I went to look at it, the tractor would start and run, although it displayed the usual symptoms of a disintegrated governor ring in the injection pump. The lift pump was not working particularly well, either. The rear tires were mismatched, heavily weather-cracked, and slowly leaking air. The steering wheel consisted mainly of random globs of Bakelite clinging determinedly to a rusty steel ring. Several hydraulic lines on the loader were nearly new; many others had apparently been installed during the Eisenhower administration and were now oozing fluid.

We bartered for a while and eventually settled on a number that neither of us was entirely happy with—the traditional sign of a successful negotiation.

Then the fun began.

The steel fuel line from the tank to the lift pump was filled with a substance best described as black goo. Repeated attempts to push a wire through it accomplished nothing. The tank drain and petcock were likewise completely plugged. From this evidence, I concluded that the tank might contain a little dirt.

I installed a new lift pump and connected an auxiliary fuel tank so the tractor could run. The injection pump clearly needed to be rebuilt, so I removed it and sent it to Indiana.

While the pump was away, I tackled a number of other projects. I removed approximately 60 years’ worth of grime, straw, dirt, nests, rust, crud, and dust. I resealed the loader lift cylinders and changed the engine oil and filter. I also changed the hydraulic oil, cleaned the screen, and replaced the filter. I tightened every nut and bolt I could find, replaced several grease fittings, and applied grease everywhere that appeared willing to accept it. I ordered modern-sized rear rims and tires to replace the original 13.6-38’s that were looking rather dismal behind the 11L15s now on the front.

When the rebuilt injection pump returned, I reinstalled it, and the tractor fired right up. I then moved it closer to the shop—not so much as a test drive, but as an important step toward reducing the distance between the tractor and my toolbox.

Next, I decided to replace the petcock and tank drain. Fortunately, my predecessor had thoughtfully filled the tank, so I first had to siphon 33½ gallons of diesel into every available fuel container I owned. By the end, several containers that had never expected to hold diesel were reconsidering their life choices.

Peering into the emptied tank revealed a thick coating of nasty black grime and tar. I successfully engineered a cleaning device and managed to expose something resembling metal in the portions of the tank I could see. That was followed by hot, high-pressure washing.

I installed the new drain and petcock and was delighted to add some fuel. My delight was short-lived. Fuel immediately began raining from the bottom of the tank through a constellation of pinholes that had previously been sealed—and apparently structurally supported—by the sludge I had so proudly removed.

Out came the tank.

After additional cleaning in the shop, the number of visible holes made it clear that a little brazing was not going to accomplish as much as I had hoped. The tank was less a fuel container and more an unusually heavy sieve.

A new nonmetallic tank is now on the way. Installing it will be a joy —and, if experience is any guide, it will undoubtedly reveal the chore after that.

The story will continue as parts keep arriving.
Your a good writer!
 
<today's chapter>

I am enjoying the problem-solving, tinkering, scraped knuckles, adjusting, cursing, welding, crimping, dropping, re-cleaning, fitting, and refitting involved in coaxing machines as old as I am back to life. The knowledge gleaned from parts books, service manuals, this forum, and Google has been tremendously satisfying—both educationally and functionally. It is particularly rewarding when this tractor and I eventually agree on what the solution will be.

I’ve been actively avoiding keeping a record of my post-purchase expenditures associated with this endeavor. Emotional acquisitions such as this rarely benefit from focused financial scrutiny—or any scrutiny, really. I will admit, however, that between the lights, fuel tank, wire, injection-pump rebuild, lift pump, rims, tubes, tires, gauges, assorted filters, assorted fluids, and at least one new tool, I’ve become remarkably skilled at accumulating receipts while remaining blissfully unaware of the total. I still need a front wheel, because whoever replaced them last apparently considered matching offsets an unnecessary extravagance. As well, I'm making new friends; the UPS, USPS, and Fedex drivers have become welcome faces at my shop door.

The lineage of this tractor will likely remain cloaked in mystery. Although it bears abundant evidence of benign neglect and generations of creative farmer repairs, I choose to believe it spent its working life cutting and baling hay, mucking stalls, plowing fields, and generally earning every dent, weld, leak, and mismatched part it carries today. If nothing else, it has clearly survived decades of people confidently declaring, “That ought to hold.”
 
<today's chapter>

While UPS appears to be conducting an extended field study on how long a new fuel tank can remain “in transit,” I’ve had ample opportunity to find other things to keep me occupied. This is one of the hazards: whenever one project is delayed, three others immediately rise to take its place.

I’ve started rewiring the tractor and installing LED lights. The residual lighting system on the tractor was apparently intended to provide just enough illumination to confirm that it was, indeed, dark outside. The replacement wires and lights ought to be considerably better. I dream never to push snow during night, but I’ll at least be able to see the edges of the swales before sliding into one.

Although it is only just now the autumnal equinox, I live in Colorado, where winter does not consider itself bound by calendars, forecasts, or basic standards of fairness. Since the tractor has already survived more than sixty winters, I decided it had earned a bit of geriatric assistance. I’ve installed an oil-pan heater, a tank-style coolant heater, and a manual hydraulic-pump destroking valve. The last item may make cold-weather starting easier and provide one more control whose purpose I’ll eventually have to explain to anyone foolish enough to borrow the tractor.

My plan is to rig up a timer and thermostat with pigtails to operate both heaters and a battery charger whenever the temperature drops and snow is in the forecast. This may allow the tractor to wake up warm, fully charged, and only mildly resentful. Meanwhile, I’ll be inside drinking coffee and reconsidering whatever sequence of life decisions led me to believe that pushing the HOA roads before sunrise would be wise.

When work needs to be done, I intend to be the one looking for excuses—not the tractor. Any failure to leave the house will rest squarely with me.
 
Between rain showers today I worked my way through the loader frame mounting hardware. A dozen bolts with combinations of type, length, strength, number of nuts, with and without washers and lock washers had accumulated. None were particularly tight. I would not be astonished if some of them were original and correct. I updated to new grade 8 carriage and hex head along with corresponding flat and lock washers. Photos of a few of the before pieces and a few of the after.
 

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Somewhere near Denver, UPS managed to misplace my replacement fuel tank. This is not a package that could slip between two shelves and hide behind a box of envelopes. It’s a fuel tank. I filed a missing shipment claim with UPS at 4:38 a.m. on September 23 and heard nary a peep. Later that day, at 12:43 p.m., I told Parts ASAP / Yesterday’s Tractors / All States Ag Parts of my predicament.

They replied within the hour, and by 5:14 p.m. they’d already contacted UPS. Sure enough, at 7:27 this morning, September 25, the tank turned up at the UPS facility in Salida, about two miles from me. UPS figures it’ll be delivered between 11:00 a.m. and 1:00 p.m. I’ll believe it when I see a truck coming up the road, but things are looking promising.

I have to admit, the amount of tracking detail available from both the seller and the shipper is impressive. At one point, I knew exactly where my fuel tank wasn’t.

So a big tip of the hat to Parts ASAP / Yesterday’s Tractors / All States Ag Parts. They jumped on the problem and got things moving. That’s Customer Service with a capital S. UPS didn’t exactly cover itself in glory this time, but given how many packages they deliver here without incident, I reckon I can forgive them one wandering fuel tank.
 
One thing I would check before installing the plastic tank is to take a straight edge and verify that the sealing surface for the sending unit is flat. I had a tank from another very well known vendor that there was no way the sender would have ever sealed. After much discussion and sending pictures of the faulty tank I finally received a full refund. I ended up having my original tank repaired.
 
A few more random photos that I've collected.
 

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Tank installed. Tractor seems pleased. I’m going to need a few hours before I can say the same.

Post activity interview: How did you enjoy your first solo outdoor 4020 tank replacement experience this afternoon in the rain?

Me: Would not recommend to a friend. Might recommend to someone who says, “I could have that done before lunch.”
 
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