Why are some 200 volt single phase plugs 3 prong and some 4 prong?
Good question Phil, here's the reason plus other FYI:
A typical 240 Volt 3 Prong receptacle is for 240 ONLY (IE NO 120) tools, like say a motor or welder etc., and has 240 L1 to L2 plus a safety Equipment Grounding Conductor EGC. NOTE this EGC is not necessarily the same as what some might call an "earth ground" but that's a whole other thread.
A typical 4 prong 240 Volt Receptacle has 2 Hots L1 and L2 (240 L1 to L2), a Neutral Conductor (120 L1 or L2 to Neutral), plus an EGC.
Some old appliances that only used a 3 prong receptacle but had both 240 and 120 loads, used the EGC as a Neutral which is long now forbidden.
Modern appliances that have BOTH 120 (such as clocks or electronics or 120 receptacles) and 240 (such as heating elements) internal loads therefore use a 4 prong receptacle such that the 120 volt loads have a Neutral current return versus returning it via the EGC
Many portable gensets supply 120 volts as well as 240 volts and are configured similar to how households are having BOTH 240 Line to Line as well as two legs of 120 L1 or L2 to Neutral. They may have a 4 prong receptacle (similar to the above) plus maybe a standard 120 Volt 15/20 Amp Receptacle, maybe a 30 amp 120 volt 3 prong RV TT 30R receptacle.
Many smaller portable gensets come from the factory with a Floating Neutral, others a Bonded Neutral. There are reasons when and why a Floating Neutral should be used versus a Bonded Neutral, but that's beyond your question. Basically its if or how a genset is connected to your home that determines if the Genset has a Floating versus a Bonded Neutral. Just another FYI there are times when a Grounding Electrode (such as a rod driven into earth)
is required when using a portable genset and others its
NOT required, another thread but a brief example a single RV powered by a genset does NOT require connection to a Grounding Electrode. A basic FYI rule is that there shall be ONLY ONE Neutral Ground Bond.
John T Retired n rusty power engineer but believe this to be accurate yet NO warranty, consult the NEC.