Cutting polycarbonate corflute

Charles in Aus.

Well-known Member
I am building a small roof cover over some equipment and using polycarbonate corflute sheeting .
I need to trim it along the length , it's been decades since I worked with this material. Memory suggests a utility knife but I'm not sure . Dimensions are tight to the size so I have no room or waste to practice cut .
Any tips please ?
 

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It has been decades since for me as well, but my best recollection is utility knife. I remember it being a little difficult to steer the knife so a guide would probably be a good idea.
 
I’d use a circular saw with fine-toothed blade. Never cut this material, however. I am cutting quarter-inch sheets of clear acrylic with both a band saw and circular saw. Slow-going but it’s cutting the plastic without breaking it apart.
 
I am building a small roof cover over some equipment and using polycarbonate corflute sheeting .
I need to trim it along the length , it's been decades since I worked with this material. Memory suggests a utility knife but I'm not sure . Dimensions are tight to the size so I have no room or waste to practice cut .
Any tips please ?
A plastic cutter utility blade is perfect. They look like a hook with an edge that cuts when pulled. You can scribe 50% then snap, or cut through full depth. 60 grit open coat silicon carbide paper can smooth cut edges. Jim
 
Thanks for the replies all .
I had the opportunity to trial a small cut at one corner as I realised that a notch needed to be made to clear a vent pipe .
The utility knife ( usually referred to as a Stanley Knife here ) , cut it easily without shattering . No need for the hooked blade Jim , I have them here at home but they are almost exclusively used on carpet and vinyl .
The double skin and thin upright void walls make a blade a risky prospect , it would probably be fine but in the absence of any large scrap pieces to try it on I'm loathe to risk it .
 
A plastic cutter utility blade is perfect. They look like a hook with an edge that cuts when pulled. You can scribe 50% then snap, or cut through full depth. 60 grit open coat silicon carbide paper can smooth cut edges. Jim
We cut a lot of plastic in a sign shop. The hook with a chisel edge cut faster and with less pressure. The kerf was as wide as the blade.
 
Thanks for the replies all .
I had the opportunity to trial a small cut at one corner as I realised that a notch needed to be made to clear a vent pipe .
The utility knife ( usually referred to as a Stanley Knife here ) , cut it easily without shattering . No need for the hooked blade Jim , I have them here at home but they are almost exclusively used on carpet and vinyl .
The double skin and thin upright void walls make a blade a risky prospect , it would probably be fine but in the absence of any large scrap pieces to try it on I'm loathe to risk it .
If it is working, use it ! I refer to a different blade it is hooked, but not for carpet, it is a chisel edged tool for scoring plastic. Jim
 
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