Wrong shells were my first guess yesterday and I should have posted. Same thing happened to me in 1976 with my first rebuild. It was a 235 Chev (1953) with a wick seal. The block was in my huge kitchen and a younger friend who was taking a machine shop course in school was helping me but everything was so rushed with his girlfriend waiting impatiently outside, that i was as nervous as all get out.
So anyway, we put the newly turned crank in, he torques down a couple of mains and the shaft won't turn. Freaking out, I says, "It's OK Julienne, I'll figure it out and do it myself."
So on to the ferry and off to the Vancouver library I go, to study the 1953 shop manuals which fortunately for me started off with:
"This manual was written not only for the seasoned mechanic, but for the man of little experience." Bingo!
I keep forgetting and would have to look it up (again) but when "rolling" the seal into the groove one rolls either towards the center or from the center outwards. It is important especially when you don't have a seal installer.
I left 1/16" higher than the block face but narrowed/shaped that part a little to make sure that no wick interfered with the cap to block faces (right or wrong). I cut the wick flush with the cap mating face. I think that the machinist who turned the crank told me that.
No soaking but I coated it liberally with Lubriplate before installation.
Cheers,
Terry
P.S.
Looked up "rolling the seal in" for you, from an original 48 to 51 shop manual.
[b:0aaaeb74e3]Note:[/b:0aaaeb74e3] When rolling the seal (using a round rod) start at one end and roll it to the center of the groove. Then starting at the other end, again roll toward the center.
[b:0aaaeb74e3]Note:[/b:0aaaeb74e3]
To prevent possibility of pulling seal out of groove a round block of wood the same diam as the crankshaft may be used to hold packing firmly in place while the ends are being cut off.
The book says to cut the seal flush with the cap but doesn't mention how to cut the block side.
FORGOT TO MENTION:
The reason my shaft wouldn't turn was because unbeknownst to all my incorrect advisors, my main bearing caps had to be shimmed with brass shim stock. Lengthy process with plastigage but the operation was a success. .0017 on the mains.