820 pony motor, 1/2 spark :update

JL2510

Member
Wanted to update, mainly so it's in the
archives here. I search those a lot for
answers and am glad when someone posts
their solution.

Brief recap- I was working on the pony
engine on an 820 and it ran on the back 2
cylinders, but not the front 2. I rebuilt
the carb, verified good fuel flow, cleaned
the points. I finally swapped out the guts
from a known running pony engine to
eliminate the coils as a problem, but
then had no spark at all, and I quit for a
while.

Today I got back to the tractor to try
again. Did a compression check, all the
cylinders showed the same. I notice the
wire from one of the coils to the
condensers was broken. I'm guessing that's
why I had no spark at the end of the day
last time. I don't know how to solder so I
swapped one of the original coils back in.
I also charged the battery back up (I had
read on this site that full voltage is
important) and I set the point gaps at
.020 with a feeler gauge, and cleaned them
with brake cleaner and air. Cranked it
over and had a heck of a spark now.
Cranked the engine over, it now ran on
THREE cylinders....getting better!!

I pulled the last spark plug, which was
wet with fuel and oil. Cleaned it up,
reinstalled, and tried again. BINGO, all 4
are firing and it sounds great.

So, new plugs, good battery, proper point
gap, and checked the wires. One or all of
those things was my answer.
 
I'll try to share a video of the test drive. It's a nice, straight machine. My great-aunt gave it to her grandson for Christmas. Its what his late Pappy wanted. He seemed very excited. That made the effort worth it. I'm going to give him some old Green magazines and copy the power steering section of my manual for him. Hopefully he gets the bug.
Test drive
 

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