(quoted from post at 00:06:21 10/09/17) Engage means driving the rear wheels, disengaged means pedal pushed in and free to shift gears. So a reversed driven disk
(friction disk) if put in backwards can be substantially thicker due to interference with the flywheel. This creates a situation in
which the fingers of the clutch push way in as the pressure plate is tightened to the flywheel. From what I see on line, the
clutch rod from pedal to lever on the outside of the housing pulls to disengage the clutch. Shortening it would push the throwout
bearing closer to the "too far forward" fingers. Usually the result is a disk that has its torsion springs get smashed into the
flywheel bolts. This causes failure to operate. Jim
(reply to post at 01:32:05 10/09/17)
Can you tell from these pictures which way the clutch plate is suppose to be installed? Does the neck (piece extending out) go towards the flywheel or the pressure plate?
(quoted from post at 02:22:54 10/09/17) The neck piece (hub) should point away from the flywheel. If that picture is accurate, the disk is sprung and should be replaced.
(quoted from post at 01:32:05 10/09/17) The engine laboring is because the throw out bearing is pushing against the pressure plate so hard it is shoving the crankshaft forward against the trust bearings. DO not run it longer like this. You can easily trash the trust bearings on the crankshaft by doing that. Split it and check everything out again.
I think one or two thing could be wrong:
1) You put the clutch plate/disk in backwards. Most clutch disk have to be put in correctly as the center hub will interfere if pout in wrong. (I really think this is not the issue. This would not have worked right at any time if installed backwards)
2) The "NEW" pressure plated failed. It is not common but it can and does happen. I have had 2-3 fail in a short time in my life time. I really think this is your trouble. You say it pushes really hard now. That has to be the pressure plated.
(quoted from post at 02:56:26 10/09/17) Hi, was there any kind of shipping clips or locking screws on the pressure plate that has to be removed after installation?
I know that on IH pressure plates there is a "U" shaped clips that have to be removed from the pressure plate finger springs after installation.
JimB
(quoted from post at 04:00:20 11/09/17) You are lucky, I ran across the same problem with the engine laboring when the clutch was pushed. I checked the endplay of the crankshaft, and it moved .310" (about 5/16") instead of .004" - 012". Dropped the oil pan, and the thrust bearings where laying in the bottom of the oil pan. Oddly enough it didn't hurt the block where the thrust bearings went, but it ruined the crankshaft.
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