Hauling some REALLY BIG stuff!!!!

JDseller

Well-known Member

A good friend sent this to me. I could not get the email link correctly. So The descriptions are at the end. All below is his commentary.

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It is hard to even imagine an operation like this.


This is really something to see.


For the past few weeks, a "super heavy" load has been making its way from Hardeeville SC, enroute to Boiling Springs, NC. It is a large electric generator destined for a clean coal power plant. The generator weighs in at 1.98 million pounds and isn"t something you just jump on an interstate freeway with and truck it on down the road.

In order to support such a load without destroying every inch of road you travel, the weight has to be widely distributed. You also have to travel back roads, so that day to day commerce isn"t completely disrupted along your route. After all...your top speed on level ground is less than 20 mph and this drops to as little as 1.5 mph on grades and slopes. Rush hour traffic, traffic on an interstate would soon be solidly backed up to the state lines in both directions.

I finally had time to catch up with the load on Friday, as it moved along a stretch of country road near the NC state line, but was unable to get near enough to shoot photos. Luckily, one of the crew let me know it would be on the move again early Sunday morning when they would be making a detour around an interstate overpass that was not rated for anything near the weight of the load.
Here is the rig I"m talking about: The trailer, as rigged, is 300 ft long all by itself. There are 36 rows of axles, each with 8 tires. (288 total) These can be augmented with up to another additional 80 wheels on hinged outriggers, for a total of 368 potential flats. Add in 5 each 10 wheel heavy duty road tractors (2 pulling and 3 pushing) and that flat tire potential rises to 418. The outriggers are not deployed in these photos, so the total tire count, for the moment, is 338.

The load then had to negotiate the 90° turn seen in the photo. This had to be done while keeping all 338 tires solidly on paved surfaces. Note that each axle is steerable, so it"s only a little less exacting than a tap dancing centipede, but an on board computer system has things well in hand. It doesn"t fully control the action since there is a "driver" in the chain of command. Here the action as begun and the lead tractors are making their initial turn.

As things advance, dozens of power crews are on hand to clear overhead wires and there are hundreds of other support crews and dozens of support trucks waiting to fall in line behind the convoy.

Notice that each large truck has a box firmly anchored over the rear wheels. Those are 18,500 pound weights which give the truck the needed traction this load requires to get it moving.

Looking closely at the rear section of the trailer, you"ll see it is sitting at about an angle of 45° to the rest of the load. Once the main load was aligned as they wanted, the rear section crabbed and adjusted until it was in line and ready to travel. It was a strange action to watch but it worked perfectly.

Here you can see how the immense weight was distributed across the trailer sections as well as the hinge points for the support bridge. Both ends are supported in this fashion, making the whole rig a lot more flexible than it might first appear. Those outriggers I mentioned are clearly visible along the outer edge of the trailer.

The main bridge beams suspend the huge generator about 18 inches above the roadbed. When the job is completed, the round pins near the bottom edge can be removed and the beams can be stacked for their return trip home. Even up close they almost look too small to be holding that much weight up in the air. Standing near this beam is a little spooky. All kinds of pops and groans can be heard, even when it isn"t on the move.

It was a fun way to begin a new day. Everyone I met was friendly, including those doing some downright cold and dirty work. Even the local cops seemed to be in fine spirits as they dealt with more traffic than that small community has probably ever seen. I just wanted to share some of the sights with you guys.
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Mammoets Western Canada headquarters are in Edmonton and they move a lot of large vessels and equipment out of here. For most of the really big stuff, special fixtures are made just so they can be secured safely for transport. I have a friend that worked at Dacro Industries that used Mammoet a lot. He said special saddles, that are usually only used once, are made and they can cost 10's of thousands of dollars themselfs. There's a good video of a large Dacro vessel being transported from Edmonton to Ft. McMurray on the Mammoet website. I think it's one of 4 29 ft. diameter 400 ton cokers. To lift the vessel off and put it in place only took 2 hours using Mammoets ring crane but the planning took 2 years! It's amazing how they can manuever the trailers so easily through a large city. Dave
 
That haul was not far from me.. Happened a while back, maybe a year or more. I wanted to go see it in person, but was too busy at the shop. It was big news here,at the time. Those are good pics, best I have seen. Thanks for posting them.

The local radio station had some good info on this.. IIRC, most of the trucks had 500 - 600 HP, and some real deep reduction transmissions, seems like one was 32 or more forwards..
 
Great photos and writeup. Thanks for sharing.

Whenever I see photos of big moves, I think of this photo:

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Bagger 288 in Germany, the largest mining machine in the world. Looks like something out of a scifi movie.
 
A rig like this went through my town 2-3 years ago carrying a transformer for a substation, and most of the town turned out to watch. Of particular interest was the way the suspension system worked going over an abrupt hill crest. They stopped for about a half hour on the crest in order to add an additional tractor for braking. This contractor was from Canada as well, Nova Scotia I believe. The tractors had planetary drives on the drive axles, and not real big horsepower, of course it's all in the gearing.
 
The main part of the trailer looks to be a trail king trail. Used to be a draftsman for the company for about 8 years. Made trailers so large, we couldn't assemble them inside the facilaties. Could make all the beams an sub assemblies, and final assembly was out in the lot. Made on that a thin person could walk through the double web I-Beams. With all the dollies, and special dollies under the load, it was actually street legal for weight per tire. Just overlength and over width
 
I wonder if the new blacktop radius was placed specifically for this equipment move. Here in Southern Illinois, a local power plant was getting some heavy stuff trucked in, and one of the highway bridges on the route was not up to the test. The bridge had to be upgraded prior to the move, and not at taxpayers expense, at least not thru highway funding - I'm sure we paid for it somehow.

Very nice pictures - thanks for posting them.

Paul
 
We saw this rig stopped on 25E in Morristown Tn last fri. We were on our way to the pull at White Pine Tn.
 

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