PTO bolt issue

1952 WD45

Issue: Constantly breaking the bolt on the PTO shaft- even Grade 8s. Often after only a few minutes when using a brush hog.

A little history

Oil leak on the PTO gearbox fixed with a new seal last winter is leaking again.
Bolt hole on the PTO shaft is very slightly elongated.
Brush hog spins freely and the gear box holds lube.

Any ideas why I'm going thru PTO drive shaft bolts so quickly?
 
This is a new issue.

Appears to be the same issue as you have had in two previous threads on the subject.

Are you hoping for a different answer than what you got before?



Or maybe you messed up with the chains?


Or maybe something inside the pto gearbox you had off has an issue.

 
Yes, I bought a new over running clutch but need to get a shorter shaft from the tractor to the brush hog. Will the over running clutch help even though I never broke a bolt before without one?
 
Did you change bearings when you changed the PTO gearbox seal? Did anything get changed other than the seal?

Is the cutter shaft free to telescope? Are the u-joints on that shaft in time?

Have you marked the slip clutch sections to see if it is slipping at all? Have you loosened it, made it slip to confirm it hasn't seized, then adjust it back to spec?

Have you gotten and tried using one of the shouldered bolts the shaft is supposed to have in it? Has the extension shaft gotten bent?

An overrunning clutch only stops the cutter from transmitting the inertia of the rotating assembly back through the tractor drive train. Beyond the normal reason to use one, to prevent the tractor being pushed along when the clutch is disengaged, it would lessen/remove the force sent back to the tractor that would occur if the engine was shutoff with the PTO engaged.

Just trying to think of things that might be in play.
 
Never broke a bolt before you added the over running clutch ??? Really ??? Get rid of the over running clutch for a while and see what happens !!! If the PTO shaft is bottoming out you are going to destroy something in a gearbox !!!!
 
No, I've been running without an over running clutch the whole time. I did buy one last week but my drive shaft from the tractor to the brush hog was too long so now I need a shorter shaft.
 
Yes, I bought a new over running clutch but need to get a shorter shaft from the tractor to the brush hog. Will the over running clutch help even though I never broke a bolt before without one?
Overrunning clutch or slip clutch? You NEED a good functioning slip clutch. There has to be something else going on with the mower or it's use. That bolt is NOT meant to be a shear bolt and continued breaking of it points to a bigger problem.
AaronSEIA
 
Runout in the coupling and U-joint can stress a pin worse than an overload.
What is runout?
Overrunning clutch or slip clutch? You NEED a good functioning slip clutch. There has to be something else going on with the mower or it's use. That bolt is NOT meant to be a shear bolt and continued breaking of it points to a bigger problem.
AaronSEIA
Tell me more about a slip clutch
 
No, I've been running without an over running clutch the whole time. I did buy one last week but my drive shaft from the tractor to the brush hog was too long so now I need a shorter shaft.
If adding 6" for the OR clutch makes your shaft too long, it was too long to start with. Let me guess. Pull type mower and it breaks in a turn? OR clutch isn't going to fix the problem.
AaronSEIA
 
Never broke a bolt before you added the over running clutch ??? Really ??? Get rid of the over running clutch for a while and see what happens !!! If the PTO shaft is bottoming out you are going to destroy something in a gearbox !!!!
His post #7 says he has one but has not tried it out as the pto shaft is now too long.
 
Yes, I bought a new over running clutch but need to get a shorter shaft from the tractor to the brush hog. Will the over running clutch help even though I never broke a bolt before without one?

Unless you need that pto shaft to use another implement, cut the current pto shaft to the proper length.
A search via your favorite search engine will yield many how-to do it info.
Or if you know the brand of shaft you have now, go to their website for such info.
 
What do you mean by runout?

Mis-alignment, elliptical, or non-concentric connection or construction of the coupling and/or shaft. The resulting potential imbalance can create forces during operation which can fatigue material, destroy bearings and fasteners, and bend shafts and housings. It would tend to happen more slowly in a 600-ish RPM PTO shaft, but can happen nonetheless.
 
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